• FAQ



Frequently Asked Questions

An epoxy flake floor system is a multi-layer concrete coating system that includes a primer, an epoxy base coat, decorative vinyl flakes, and a protective clear topcoat. This system creates a textured, slip-resistant surface that improves durability and appearance. It is commonly used in garages, workshops, and commercial spaces where abrasion resistance and easy maintenance are required.
Most epoxy flake floor installations can be completed within 2-3 days, depending on surface preparation and environmental conditions. Light foot traffic is typically allowed within 24 hours or less, while vehicle traffic may require 48–72 hours. Cure times vary based on temperature, humidity, and the specific coating system used.
Concrete must be clean, and free of contaminants such as oil, grease, sealers, and dust. Preparation typically includes cleaning, degreasing, crack repair, and etching with our KretePrep Concrete Cleaner Degreaser & Etcher. A properly prepared surface ensures adequate SkipGrind penetration and adhesion, reducing the risk of peeling or failure.
Yes, epoxy flake floors can be installed without grinding when using our no-grind bonding primer, SkipGring, designed for properly prepared concrete. However, the surface must still pass a porosity test, such as the water absorption test proir to its application.
Decorative flakes provide both aesthetic and functional benefits. They create a uniform, textured appearance while improving slip resistance and hiding surface imperfections. Flakes also help distribute wear across the surface, contributing to longer coating performance in high-traffic areas.
A water drop test is commonly used to determine surface readiness. If water absorbs into the concrete within a few seconds, the surface is considered porous enough for coating adhesion. If water beads on the surface, additional preparation or extra deep cleaning is required to remove contaminants or sealers.
Peeling or delamination is typically caused by poor surface preparation, moisture issues, or contamination. Oil, grease, or sealed surfaces prevent proper bonding. Moisture vapor transmission can also create pressure beneath the coating, leading to failure over time.
Control joints should generally be honored rather than filled. Filling them can lead to cracking in the coating due to natural concrete movement. If filled, flexible joint materials may be used, but long-term performance depends on slab movement and environmental conditions.
Control joints are typically coated over during installation and then reopened after the flakes have cured. Excess material is removed from the joint using a scraper, putty knife or blade to maintain functionality while preserving a clean appearance and tight edges before applying the final topcoat.
Epoxy coatings typically require application temperatures above 50°F, though some advanced systems can be applied in lower temperatures. Ideal conditions depend on the product formulation. Refer to the product specifications on the label for exact application temperature ranges.
A full broadcast epoxy flake system typically ranges from 15 to 30 mils in thickness, depending on the base coat, flake coverage, and topcoat layers. Thickness contributes to durability, impact resistance, and long-term performance.
Yes, epoxy flake floors can be applied to new (after curing 28 days) and existing concrete if the surface is structurally sound and properly prepared. Cracks, spalling, and contamination must be addressed before installation to ensure proper adhesion and performance.
Epoxy coatings typically have longer working times and are used for base layers, while polyaspartic coatings cure faster and are often used as clear topcoats. Polyaspartics offer improved UV stability and faster return-to-service times.
Maintenance involves routine sweeping and occasional cleaning with a mild detergent and water. Avoid harsh chemicals or abrasive tools that may damage the surface. Proper maintenance helps preserve appearance and extends the lifespan of the coating.
Yes, epoxy flake floors provide slip resistance due to the texture created by the broadcast flakes. Additional anti-slip additives can be incorporated into the topcoat for increased traction in wet or high-risk areas.
Typically, epoxy should not be applied over painted concrete unless the paint is completely removed or properly profiled. However, our "no-grind" SkipGrind primer product will bond to old paint on a concrete floor and provide more than adequate adhesion after proper cleaning and etching.
Common tools include rollers, squeegees, mixing paddles, spiked shoes, and crack repair materials. Proper tools ensure consistent material application, even coverage, and efficient installation. Refer to installation guidelines for a complete tool list.
Material requirements depend on square footage, surface condition, and system type. Coverage rates vary by product and application method. The uniqueness of our system is that we have preset square foot bundles available to simplify ordering. Just measure your garage for square feet and select the appropriate coverage.
Yes, epoxy flake floors are designed to handle vehicle traffic when properly installed and cured. The system provides resistance to abrasion, chemicals, and hot tire pickup. Performance depends on surface preparation and coating thickness.
Hot tire pickup occurs when heated vehicle tires soften the coating and cause it to lift from the concrete. It is prevented through proper surface preparation, adequate curing time, and using coatings designed for thermal and chemical resistance.

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